During a series of U.S. Senate hearings that focused on Boeing’s safety practices, whistleblowers presented serious allegations against the aerospace giant. Boeing engineer Sam Salehpour testified before the Homeland Security and Governmental Affairs Subcommittee, providing evidence, including technical presentations and emails, which he claims show Boeing concealed issues related to the assembly of its 787 Dreamliner and 777 jets. Salehpour accused Boeing of using excessive force to fit parts together, masking gaps that exceeded Boeing’s own specifications.
In a separate but concurrent hearing, former Boeing manager Ed Pierson accused the company of engaging in a “criminal cover-up” regarding a fuselage panel blowout on a Boeing 737 MAX operated by Alaska Airlines in January. Pierson, who had previously managed the 737 MAX assembly line , reiterated his longstanding concerns about the production pace compromising safety, pointing out that his warnings went unheeded even after two fatal crashes involving the 737 MAX.
The Senate’s response was marked by bipartisan concern, with members expressing alarm over the testimonies and questioning Boeing’s commitment to safety. Sen. Richard Blumenthal, chair of the Permanent Subcommittee on Investigations, described the revelations as shocking and indicative of a “broken safety culture” at Boeing. He also suggested that the Department of Justice should revisit a previously settled case against Boeing in light of the new allegations.
Boeing, for its part, defended its safety record in a statement, asserting that both the 787 and 777 fleets have transported passengers safely over billions of miles without systemic flaws. The company emphasized its adherence to stringent FAA standards and its commitment to transparency with regulators and stakeholders.
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