Tiny robots no bigger than a cell could be mass-produced using a new method developed by researchers at MIT. The microscopic devices, which the team calls “syncells” (short for synthetic cells), might eventually be used to monitor conditions inside an oil or gas pipeline, or to search out disease while floating through the bloodstream.
The key to making such tiny devices in large quantities lies in a method the team developed for controlling the natural fracturing process of atomically-thin, brittle materials, directing the fracture lines so that they produce miniscule pockets of a predictable size and shape. Embedded inside these pockets are electronic circuits and materials that can collect, record, and output data.
The novel process, called “autoperforation,” is described in a paper published today in the journal Nature Materials, by MIT Professor Michael Strano, postdoc Pingwei Liu, graduate student Albert Liu, and eight others at MIT.
The system uses a two-dimensional form of carbon called graphene, which forms the outer structure of the tiny syncells. One layer of the material is laid down on a surface, then tiny dots of a polymer material, containing the electronics for the devices, are deposited by a sophisticated laboratory version of an inkjet printer. Then, a second layer of graphene is laid on top.